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Fluorine lined plug valve

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Fluorine lined plug valve

Fluorine lined plug valve
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A plug valve is a valve that uses a plug body with a through hole as the opening and closing component, and achieves the opening and closing action through the rotation of the plug body and the valve stem.

The plug valve has a simple structure, quick opening and closing, and low liquid resistance. In recent years, as one of the earliest valves adopted by people in history, it has not been replaced by ball valves and other types of valves. On the contrary, the market has shown an increasingly popular trend.

1、 The company has launched a series of plug valves

There are two basic series of plug valves:

1. X43F4 type: a sealing pair composed of a specially designed valve seat liner (PTFE or counterpoint polystyrene) and a steel plug body; The plug body is made of stainless steel (without lining).

2. X43F46 type: All valves are complete, and the surface of the plug body channel is lined with FEP. And the lining PFA, PCTFE, and temperature up to 300 are extended based on the basic form mentioned above. C. A new material of aligned polystyrene used for inlaying valve seats to meet various working conditions.

The X43F4 and X43F46 self-lubricating plug valves have a unique rocker arm adjustment device and an ideal plug cone angle design. They have good sealing performance, long service life, and the advantage of simultaneously sealing the inlet and outlet ends. Throughout the entire working process, the friction coefficient of the sealing pair is small, the plug body operates flexibly, and lubrication is never required.

3. X6DF and X6C3F models: Plug valves with X43F4 as the base type, connected to butt welding and socket welding ends, with a maximum pressure level of up to ANSI900Lb.

2、 Structural characteristics of X43F4 plug valve

1. The inlet and outlet windows of the valve body are designed with a double groove sealing ring structure. During the rotation of the plug, the sealing pressure between its sealing pairs gradually changes until it reaches the fully open or fully closed position, generating sufficient sealing pressure and achieving zero leakage in the sealing pair.

2. The double groove sealing ring can stabilize the PTFE liner inside the valve body without displacement, absorb the slight deformation caused by temperature difference changes, and generate strong wiping effect between the liner and the plug, thereby improving the service life of the sealing surface.

3. The upper part of the plug shaft adopts a combination of PTFE diaphragm, O-ring and adjusting gasket, which can adjust the sealing pressure between the sealing surfaces, make the plug rotate flexibly, and ensure the sealing of the inlet and outlet ends and the middle flange connection end.

4. The entire sealing process can be approximated as independent of the pressure inside the pipeline.

5. Within the PTFE liner, different materials are used as fillers according to the usage temperature and working medium, providing good lubrication and long service life.

3、 Design specifications

Comply with GB 12240, API 599, and API 6D standards.

4、 Driving method

Manual, electric, worm gear transmission.

Compliance with regulations

design and manufacturing

GB 12240

Structure length

GB 12221

Flange size

JB78/JB79(GB,HG,SH)

Pressure test

GB/T 13927

sign

GB 12220

supply of material

GB/T 12252

Flange connected plug valve (fully lined, semi lined)

·The design and manufacturing comply with Chinese national standards.

·Nominal pressure: PN0.6~1.6 (MPa) (fully lined)

PN1.0~4.0 (MPa) (semi lined)

·Nominal diameter DN15~500 (mm)

·Basic model

hand movement

X43F(Semi lining)

pneumatic

X643F(Semi lining)

X43F3(Semi lining)

X643F3(fully lined)

X43F46(fully lined)

X643F46(fully lined)

X343F(Semi lining)

X943(Semi lining)

Worm gear transmission

X343F3(fully lined)

electric

X943F3(fully lined)

X343F46(fully lined)

X943F46(fully lined)

List of Main Component Materials

Serial Number

Part Name

Gray cast iron

cast steel

stainless steel

Ultra low carbon stainless steel

Z

C

P

R

PL

RL

1

Valve body and valve cover

HT250

WCB

CF8

CF8M

CF3

CF3M

2

Lining layer/valve seat

PTFE(F4) PCTFE(F3) PVDF(F2) FEP(F46) PFA PPL

3

plug

WCB 35(forge) MONEL alloy CF8 CF8M CF3 CF3M

4

Adjusting washer

1Cr13 1Cr18Ni9 00Cr18Ni10

5

Adjusting gasket

RPTFE(enhanceF4) PFA

6

o-ring

FPM(VITON) SI(silicon rubber)

7

bolt

35

35

1Cr17Ni2

1Cr17Ni2

1Cr18Ni9Ti

1Cr18Ni9Ti

8

nut

45

45

0Cr18Ni9

0Cr18Ni9

0Cr18Ni9

0Cr18Ni9

9

handwheel

35(forge)/EP.Cr 35(forge)/EP.Cr

Main connection dimensions and weight

Nominal Diameter

Standard value

Reference value

DN

(mm)

NPS
(inch)

L

D

D1

D2

f

b

Z-Φd

D0

H

W(Kg)

PN0.6(MPa)

15

1/2

130

80

55

40

2

12

4-Φ12

120

80

1.6

20

3/4

130

90

65

50

2

14

4-Φ12

120

90

2.4

25

1

140

100

75

60

2

16

4-Φ12

160

100

3.4

32

11/4

165

120

90

70

2

16

4-Φ14

160

110

4.8

40

11/2

165

130

100

80

3

16

4-Φ14

200

120

6.0

50

2

203

140

110

90

3

16

4-Φ14

250

135

8.8

65

21/2

222

160

130

110

3

16

4-Φ14

250

145

11.5

80

3

241

185

150

125

3

18

4-Φ18

300

180

15.2

100

4

305

205

170

145

3

18

4-Φ18

300

195

18.8

125

5

356

235

200

175

3

20

8-Φ18

350

210

22.5

150

6

394

260

225

200

3

20

8-Φ18

200*

450

48

200

8

457

315

280

255

3

22

8-Φ18

200*

490

65

250

10

533

370

335

310

3

24

12-Φ18

240*

550

88

300

12

610

435

395

362

4

24

12-Φ23

280*

600

125

350

14

686

485

445

412

4

26

12-Φ23

280*

675

185

400

16

762

535

495

462

4

28

16-Φ23

320*

780

255

450

18

864

590

550

518

4

28

16-Φ23

360*

820

320

500

20

914

640

600

568

4

30

16-Φ23

360*

910

405

Main connection dimensions and weight

Nominal Diameter

Standard value

Reference value

DN
(mm)

NPS
(inch)

L

D

D1

D2

f

b

Z-Φd

D0

H

W(Kg)

PN1.0(MPa)

15

1/2

130

95

65

45

2

14

4-Φ14

120

80

1.6

20

3/4

130

105

75

55

2

16

4-Φ14

120

90

2.4

25

1

140

115

85

65

2

16

4-Φ14

160

100

3.4

32

11/4

165

135

100

78

2

18

4-Φ18

160

110

4.8

40

11/2

165

145

110

85

3

18

4-Φ18

200

120

6.0

50

2

203

160

125

100

3

20

4-Φ18

200

135

88

65

21/2

222

180

145

120

3

20

4-Φ18

250

145

11.5

80

3

241

195

160

135

3

22

4-Φ18

250

180

15.2

100

4

305

215

180

155

3

22

8-Φ18

300

195

18.8

125

5

356

245

210

185

3

24

8-Φ18

350

210

22.5

150

6

394

280

240

210

3

24

8-Φ23

200*

450

48

200

8

457

335

295

265

3

26

8-Φ23

240*

490

65

250

10

533

390

350

320

3

28

12-Φ23

280*

550

88

300

12

610

440

400

368

4

28

12-Φ23

320*

600

125

350

14

686

500

460

428

4

30

16-Φ23

320*

675

185

400

16

762

565

515

482

4

32

16-Φ25

360*

780

255

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